Advantages
- | Controlled cleaning |
- | Process-oriented control of bath care |
- | Documentation of process development |
- | Cost effectiveness through process optimization |
- | Objective evaluation of bath contamination - Inline |
- | Plant component for continuous monitoring of oils and greases in cleaning and rinsing baths |
- | Fully-automated system including self monitoring |
- | Control of bath care measures |
- | Controlled cleaning |
- | Process-oriented control of bath care |
- | Documentation of process development |
- | Cost effectiveness through process optimization |
The Inline measuring technology SITA clean line BC continually monitors the bath contamination of cleaning and rinsing baths. Thus, it is possible to control bath care measures effectively and goal-oriented. Unnecessary rejects due to strong bath contamination resulting in insufficient parts cleanliness are prevented.
As plant component the measuring system can be flexibly adjusted to each individual cleaning technology and detects slight traces of contamination in rinsing baths. Interfaces enable the integration into the plant control for monitoring bath care as well as the integration into quality management systems for complete documentation of the process development.
Upon the basis of a combined analysis of process and plant, SITA application engineers develop optimal and customized SITA clean line system solutions.
Typical contamination of industrial cleaning baths such as oils and greases fluoresce when excited with ultraviolett light. The measured intensity of the fluorescence radiation increases with the oil and grease concentration. An integrated UV-LED stimulates the excitation of the fluorescence. A photo-diode measures the intensity of the resulting fluorescence radiation.
Monitoring the bath contamination and process oriented controlling of bath care measures. |
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Measuring module |
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Measured value | Fluorescence intensity |
Excitation* | 365 nm, max. 150 mW |
Detector* | 460 nm |
Operating voltage |
24 V / 4 A |
Housing | Stainless steel 1.4301 |
Dimensions (WxHxD) | 380 x 300 x 160 mm |
Weight | ca. 10 kg |
Acceptable surrounding temperature | up to 35 °C |
Acceptable liquid temperature |
up to 60 °C |
Wetted materials |
Stainless steel, PTFE, PFA, vitron, quartz glass |
Interfaces |
Operating voltage 24 V (Binder M12) communication interface Panel PC |
Fluidic connections |
Sample supply (p = 2...6 bar): G1/4" internal thread |
Controller module |
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Device type | Panel PC with touch screen IP65, stainless steel |
Operating voltage | 24 V / 1 A |
Housing |
Stainless steel 1.4301 |
Dimensions (WxHxD) | 379x282x130 mm |
Weight | 7 kg |
Acceptable surrounding temperature | 0 °C to 45 °C |
Interfaces |
Operating voltage 24 V (Binder M12), 2x Ethernet interface RJ45 IP65, 2x USB inteface Expandable with interface modules (e.g. current interfaces) |
* Default values