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Optimization of bath lifetime through monitoring the bath contamination

The consequences are:The contamination cleaned from parts accumulates in the cleaning baths. As these deposits increase, the ability of the cleaning solutions to stabilize contamination levels decreases. The results are:

  • carry-over of contamination into subsequent rinsing baths
  • an insufficient part cleanliness.

In extreme cases, this can lead to recontamination of parts due to floating oil on the bath surface.

To maintain high process reliability, contamination has to be removed through bath care actions or through partial or even complete bath replacement.

SITA offers an easy to use and robust solution for determining the optimum time for the use of new cleaning and rinsing baths. With the SITA ConSpector you can quickly and easily monitor the contamination levels of cleaning and rinsing baths at the process or in the laboratory. Due to adjusting bath-specific limit values, the device signalizes visually and acoustically the optimal time for preparing a fresh cleaning bath solution.


The picture shows an example of how the optimum time for preparing a fresh cleaning bath can be determined by setting up individual process-specific limit values. The effects of bath care actions through continual monitoring are clearly obvious

SITA ConSpector

Atline-Inspection of Bath Contamination

For flexible atline monitoring of bath contamination, we recommend the robust fluorescence-measuring device SITA ConSpector which can take measurements quickly and on-site, thus allowing a comparison between received measuring values and limit values. This makes it possible to easily and efficiently determine the bath contamination and the optimum time for fresh prepared cleaning bath or bath care actions.

Further information about the atline-monitoring at the process […]

Would you like to know the optimal time to replace your cleaning bath? Benefit from our many years of experience. We analyze the current condition of your cleaning bath and show the advantages of controlling the contamination level in cleaning baths by carrying out a first analysis for you free of charge. Please contact us!


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